From Raw Cells to Field Warranty.
Fully Connected.

An end-to-end platform built specifically for lithium battery pack manufacturers — procurement, incoming cell QC, production welding, serial traceability, dispatch, warranty and Return-To-Centre repairs. One database. No disconnected spreadsheets.

✓ Cell-to-Pack Traceability ✓ OCV / IR Quality Control ⚡ Warranty & RTC Native
Battery Manufacturing ERP Dashboard

Key Business Challenges Solved

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No Component Traceability

Standard ERP systems fail to trace cell batches down to individual pack level. Uveous matches cell serial arrays to packed serial IDs automatically.

🖥️

Paper-Based Quality Control

Ditch the notebooks. Cells are put through OCV testing, IR validation and weld resistance diagnostics using direct digital entry terminals.

👁️

Zero WIP Visibility

Track batteries moving through cell sorting, busbar welding, BMS programming and thermal potting in real-time step maps.

💰

No Warranty Cost Visibility

Know exactly which components cause warranty repairs. Log replacement parts back to their original cell batch origins.

12 ERP Core Modules Built for Battery Packs

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Procurement

Purchase order management, vendor evaluation matrices, Goods Receipt Notes (GRN) and automatic 3-way match validation.

🧪

Incoming IPQC

Cell OCV testing records, internal resistance logging, volumetric capacity sampling and acceptance-criteria compliance.

📦

Warehouse & Inventory

Barcode-based inventory control, batch & lot tracking, enforced FIFO rules matching and stock-level notification flags.

🏭

Production

Multi-level BOM management, work-order dispatch queues, cell-to-pack welding trace and line balancing efficiency rates.

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WIP & Barcode Tracking

Floor station status tracking, scan-based stage checkpoints, operator accountability records and BOM routing locks.

✅

In-Process & Final IPQC

Acoustic weld inspection, BMS parameter upload checks, silicon fill & potting seals and final electrical testing logs.

🚚

Sales & Dispatch

GST-compliant invoicing, Government e-Invoice API, shipping & dispatch trails and instant warranty activation.

🛡️

Warranty Register

Serial-level warranty bounds, SOH degradation timeline, charge-cycle histories and OEM policy tracking rules.

🧰

Field Service & CRM

Central complaint logs, service ticket creation, technician digital job cards and customer e-signatures.

🔁

Return-To-Centre (RTC)

Intake diagnostics check-in, component teardown status, scrap & reuse designations and SLA repair routing.

📊

Cost Analysis

Spares repair expense tracking, warranty liability charts, vendor return claims and production margin evaluation.

♻️

Scrap & MRP

Component scrap reports, material replenishment flows, production forecasts and BOM utilization statistics.

Digitise the Cell QC Floor

🏷️

Batch / Lot Tracking on Every GRN

Links vendor shipping packages directly to warehouse indexes, so every cell is receipted against a traceable lot.

🔍

Incoming Cell Inspection

Restricts cell issuance to production lines until OCV / IR quality control has been passed and logged.

📈

Vendor Quality Scorecard

Rates vendor material consistency based on internal-resistance delta variations across received batches.

🔌

BMS Board Configuration

Tests CAN / UART communication interfaces before pack assembly, catching faulty boards early.

💱

Landed Cost Allocation

Includes customs duty, logistics and commissions into the true landed cell cost per receipt.

🧾

GST / TDS Compliance

Tax deductions are computed automatically based on HSN settings, keeping procurement audit-ready.

⚡ OCV Check 🧮 IR Limit < 20 mΩ 🔋 Sample Capacity Validation 💧 Casing Swelling / Water-Damage Check 📡 UART / CAN Board Check 🛑 Over-Voltage Protection Threshold

Pack Manufacturing & WIP Welding Flow

1 → Store Issue 2 → Cell Sorting 3 → Module Welding 4 → Pack Assembly 5 → BMS Programming 6 → Fill & Seal 7 → Final Test 8 → Finished Goods
🧱

Multi-Level BOM Control

Map sub-components — cells, busbars, sensor tape, potting silicon, custom BMS — against each pack segment.

🔗

Cell-to-Pack Traceability

Tracks exact weld positions, matching the serial list of LFP cells to the battery shell barcode.

📉

BOM Variance Alerts

Audits actual versus planned consumption to identify solder scrap or cell damage instantly.

Every Battery. Every Cell. Every Event.

➡️

Forward Traceability (Pack → Origin)

From a pack serial, trace the raw cell batch, incoming QC results, work order, operator, firmware profile, test certificate and dispatch invoice.

⬅️

Backward Traceability (Cell → Packs)

From a single cell batch, instantly list every work order, pack serial and customer affected — ready for targeted recalls.

🧬

Genealogy Export

One-click chain-of-custody exports that satisfy OEM audits and warranty investigations.

🧭

Chain of Custody

Every scan, weld and test event is time-stamped to the operator and station that recorded it.

Executive Warranty Cost Analytics

42 Packs In-Warranty Returns
₹4,200 Avg Repair Cost
₹26,000 Avg Replacement Cost
2.48% Warranty Cost Ratio

Automated 60% replacement threshold engine — if repair costs exceed 60% of the original raw cell bill-of-materials, the system rejects the repair and triggers replace authorisation automatically.

See It Live — Book a Demo →

Why Battery Manufacturers Choose Uveous ERP

🇮🇳

Purpose-Built for India

Complies with Indian tax codes, e-invoicing systems, landed customs allocations, TDS and GST collections — pre-integrated.

🔋

Battery Manufacturing Expertise

Pre-configured data registers for OCV limits, internal-resistance sorting, weld QC checklists and RTC component teardown logs.

🏆

20+ Years ERP Experience

Backed by decades of industrial manufacturing software experience, ensuring zero downtime and offline data persistence.

Ready to Modernise Your Battery Pack Manufacturing?

Join battery and pack manufacturers across India already running on Uveous ERP.

Book Personalized Demo → View Pricing